Abstract
Selecting a servo-Hydraulic universal testing machine hinges on Test space layout, bidirectional loading performance, force measurement precision, hydraulic stability, and long-term laboratory certification compatibility.
Key Takeaways
· Single integrated test space bidirectional differential cylinder design completes tension & compression testing without crossbeam disassembly, greatly boosting lab test efficiency.
· Adopt Rexroth oil pump + Italy ATOS servo valve + US SUN plug valve triple imported hydraulic configuration, effectively reducing oil leakage and improving long-term test repeatability.
· HKtest full digital closed-loop control software supports multi-standard automatic data calculation, curve overlay comparison, custom editable test reports and optional test video recording.
· Multi-layer safety protection including mechanical stroke limit, software force overload interlock and emergency stop button eliminates specimen breakage impact and equipment damage risks.
· KASON hydraulic universal Tester series covers 300kN–2000kN tonnage range, customized wide/extra-height frames available for special long specimens like steel strands.
Understanding Single-Space Servo Hydraulic Testing Machine Ecosystem
Similar to multi-space hydraulic Testing equipment, the HUT605DF complete system consists of two core modules: high-rigidity gap-free four-column load frame and three closed-loop digital measurement & control system.
Two Main Market Categories: Import Premium Brands VS KASON High Value Series
|
Comparison Item |
European & American Import Premium Testers |
KASON HUT605DF High Cost-Performance Model |
|
Precision Grade |
Class 0.5 |
Class 0.5, fully meets ISO 7500-1 standard |
|
Core Hydraulic Parts |
Full import, ultra-high procurement cost |
Rexroth pump, ATOS servo valve, SUN valve imported core parts + domestic integrated frame |
|
Overall Investment |
Extremely high purchase & maintenance cost |
Balanced price, low long-term operation cost |
|
Global After-Sales Response |
Slow overseas service, expensive on-site maintenance |
Factory direct remote video training + global agent local after-sales support |
|
Main Application Scenarios |
Top scientific research institutes |
Factory QC labs, third-party inspection, construction engineering acceptance, metal material R&D |
Benchmark
For metal raw material incoming inspection, steel bar tensile certification and mechanical property research, a single-space bidirectional hydraulic testing machine with zero-clearance rigid frame and high-resolution measuring system is essential. Developed by Jinan KASON Testing Equipment Co., Ltd., a professional testing equipment manufacturer with 19 years R&D and production experience, the HUT605DF redefines the performance standard of medium-tonnage single-space hydraulic universal testers.
Application & Applicable Test Standards
Applicable Test Materials
· Metallic materials: steel plate, round steel bar, flat steel, alloy profiles, metal wire
· Construction materials: hot rolled ribbed steel bar, prestressed steel strand
· Test items: uniaxial tension, compression test (bending/shear fixtures optional)
Compliant Global Testing Standards
1. Force calibration standard: ASTM E4, ISO7500-1, EN10002-2, BS1610, DIN 51221
2. Strain measurement standard: ASTM E83, ISO 9513, BS3846, EN10002-4
3. Metal tensile test execution standard: ASTM E8, ASTM A370, ISO 6892-1, ISO 15630-1, BS 4449
Mechanical Frame & Structural Stability Advantages
1. Single-space integrated layout: All tension and compression tests finished in one working zone, ergonomic design cuts labor intensity; top-mounted bidirectional differential cylinder realizes tension/compression switching without adjusting crossbeam.
2. Full rigid gap-free four-column frame: No ground impact when metal specimen fractures, outstanding tension/compression resistance deformation performance; chrome-plated guide columns for easy daily cleaning and extended service life.
3. Adjustable test space: Movable top actuator adjusts opening range 50–700mm for tensile test; max compression clearance reaches 530mm; extra height customized frame optional for long steel strand specimens.
4. Hydraulic automatic wedge clamping fixture: Built-in self-locking wedge structure, round inserts Φ13–Φ26mm / Φ26–Φ40mm, flat inserts standard 0–15mm, optional 15–30mm thick plate fixture, clamping stable without specimen slipping.
5. Three-sided safety protective cover: Aluminum alloy profile frame + transparent PC acrylic baffle, blocks metal splashing during fracture, fully compliant laboratory safety specifications.
HKtest Computer Control Software & Intelligent Test System Core Functions
The complete standardized test workflow: Test Type Selection → Test Standard Scheme Call → Specimen Parameter Input → Start Closed-Loop Test → Automatic Data Calculation → Curve Preview → Report Export & Print
Total Cost of Ownership Analysis
1. Low maintenance cost: Imported hydraulic core parts low failure rate, long service cycle, reduce frequent replacement cost
2. Energy-saving hydraulic system: Dual pump variable output, low noise, lower power consumption under long-time continuous test
3. Integrated single-space design: No extra crossbeam adjustment fixtures, reduce later auxiliary consumable procurement cost
4. All-purpose software: Built-in dozens of international standard templates, no secondary software development fee
Product Certification & Laboratory Qualification Compatibility
Machine passes CE, ISO9001 quality management system certification, fully meets CNAS, ANAB laboratory calibration audit requirements; test data and printed reports are recognized by third-party inspection institutions in more than 130 countries worldwide.
Complete HUT Series Tonnage Model Range
Apart from HUT605DF 600kN single-space hydraulic tester, KASON supplies full tonnage single/double space servo Hydraulic Universal Testing machines covering 300kN, 600kN, 1000kN, 2000kN, to meet small metal parts, steel bar, heavy structural component different load testing demands. Custom ultra-wide, ultra-high frame and special fixture solutions available on demand.
Frequently Asked Questions (FAQ)
1. What core advantages does single-space structure have over traditional double-space testers?
Adopt top-mounted bidirectional differential cylinder, all tension/compression tests finished in one space, no need to disassemble crossbeam to switch test mode, greatly save specimen loading time; gap-free four-column frame avoids vibration impact when specimen breaks, measurement data more stable.
2. Can this machine fully meet ASTM E8, ISO 6892-1 metal tensile standard test requirements?
Yes. The force, deformation measurement accuracy reaches Class 0.5, the built-in HKtest software has complete ASTM E8, ISO 6892-1 standard test parameter templates, loading rate, strain control mode fully comply with standard test specifications, test reports can be directly used for laboratory certification submission.
3. Does the equipment support multi-language software and customized enterprise report templates?
HKtest software default English interface, other languages (Spanish, Russian, Turkish etc.) optional; test report supports fully custom editing, can add company name, LOGO, test batch number and other exclusive information.
4. Can it test long-size prestressed steel strands?
Yes, extra height customized load frame is optional, expand maximum tensile test space to adapt overlength steel strand specimens.
Contact me if you are interested!
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Whatsapp: +86 15910081986
