ISO 7148-1 ASTM G99-23 What is the vertical computer-controlled universal friction and wear tester used for?

Abstract

The selection of reliable friction & wear testing equipment depends on matching friction pair forms, temperature simulation capacity, speed adjustment range, international standard compliance, data precision and long-term operational stability.

ISO 7148-1 ASTM G99-23 What is the vertical computercontrolled universal friction and wear tester used for?

Key Takeaways

· Friction and wear Testers shall be selected based on contact form, load range, temperature simulation and ASTM Test standard matching demands

· Integrated industrial computer control architecture, multi-type interchangeable friction pairs, wide stepless speed regulation and high-temperature simulation module realize multi-scenario tribology Testing in one machine

· Integrated cabinet layout saves laboratory floor space, intelligent automatic testing software reduces manual operation errors and improves test repeatability

· Complete standard friction pair accessories cover point/line/plane contact test modes, supporting lubricant, metal, polymer and coating material performance evaluation

· Stable closed-loop load & temperature control system delivers consistent test data and long service life with low maintenance cost

Application & Testable Materials

· Lubrication medium: hydraulic oil, engine oil, gear oil, lubricating grease, water-based cutting fluid, slurry, abrasive suspension

· Solid test specimens: carbon steel, alloy metal, plastic, rubber, coating film, engineering ceramics, composite materials

· Supported test motions: pure rolling friction, pure sliding friction, rolling-sliding composite friction under set contact pressure

· Test contact types: point contact, line contact, surface contact simulation tests

· Applicable scenarios: petrochemical lubricant R&D & factory inspection, dry/wet condition new material tribology evaluation, coating wear resistance research, university tribology laboratory teaching & research

Mechanical Structure & Core Stability Advantages

1. Vertical integrated cabinet frame, integrated test host, control computer and storage cabinet, compact layout, small floor occupation

2. High-rigidity spindle assembly with 1:7 standard taper interface, stable rotation without vibration during long-time high-speed operation

3. Large effective test clearance: spindle to lower disc distance over 75mm, convenient specimen replacement and friction pair disassembly

4. Independent closed-loop axial loading system, stepless continuous force output from 1N to 1000N, automatic uniform loading at fixed rate

5. Separate heating module with disc heating plate + jacketed heater dual heating structure, wide temperature simulation range

6. High-precision friction torque sensor with real-time torque feedback, accurate friction coefficient automatic calculation

7. Multiple spindle control modes: manual, fixed-time, fixed-revolution, fixed friction torque four control logics, flexible test process setting

8. Full safety protection: overload stop, over-temperature alarm, over-travel limit protection, avoid equipment damage during long-term continuous testing

Intelligent Industrial Computer Test System & Software Functions

1. Adopts industrial control computer + special configuration tribology software, one-screen real-time display load, friction force, spindle speed, temperature, running time, revolution parameters

2. Automatically record and generate friction-torque curve, temperature-time curve, load-time curve in real time during testing

3. Supports four test control modes: load constant, time constant, revolution constant, friction torque constant

4. Built-in all friction pair calculation formulas: friction coefficient, contact pressure, linear velocity, wear volume, wear factor automatic computation

5. Test data supports one-click export to Excel format, customizable test report templates with enterprise logo

6. Multi-level user authority management, test parameter storage & recall function, convenient batch repeated testing

7. Independent parameter setting panel, adjustable test duration, loading rate, heating target temperature, easy operation for new operators

After-Sales Support

· Global remote video guidance for equipment installation, fixture replacement, software parameter setting and daily maintenance training

· Independent factory R&D and production, spare parts inventory sufficient, fast global spare parts delivery

Complete Model Matching & Customization Services

The KASON MMW series friction wear Testing Machine provides customized upgrade options for customers with special test demands:

1. Customize maximum heating temperature up to 260℃ high-temperature module

2. Customize extended spindle speed range (0~3000r/min)

3. Customize large-size non-standard friction pair fixtures for special composite materials

4. Add real-time wear loss measurement auxiliary module

Frequently Asked Questions (FAQ)

1. Why choose KASON MMW-1 friction and wear tester?

It equipped with pin-disc, thrust ring, ball-disc three complete interchangeable friction pairs, integrated high-temperature heating simulation system, industrial computer full-automatic closed-loop control, compact integrated cabinet structure and complete after-sales global service system, suitable for both laboratory certification and mass industrial testing.

2. What test samples and media can this machine evaluate?

It can test various lubricating oils, greases, water-based media, metal, plastic, coating, rubber and ceramic materials; support dry friction, oil-lubricated, slurry abrasive multiple medium environments, realize point/line/surface all contact form simulation tests.

3. Can the machine meet third-party laboratory certification test requirements?

Yes, the equipment force/torque measuring accuracy meets standard tolerance requirements, test software calculation logic fully matches ASTM international standard algorithms, test reports can be used for formal product certification and third-party inspection acceptance.

4. Do you provide installation and operation training services for overseas customers?

We provide remote one-to-one video installation guidance, software operation tutorial videos and detailed English operation manuals, solve equipment commissioning and operation problems online at any time.

Contact me if you are interested!
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+86-15910081986