Abstract
The selection of high tonnage steel wire strand tensile Tester depends heavily on maximum Test load, specimen specification, precision grade, international standard compliance and long-term after-sales guarantee.
Key Takeaways
· The selection of strand tensile machine is determined by test load range, steel wire strand diameter and international Testing specification requirements.
· KASON HUT206W adopts Class 1 calibration standard complying with ISO7500, fully meets ASTM E4, ISO7500-1, ISO15630-3 global test norms for steel strand inspection and laboratory certification.
· Purchase decision shall focus on total ownership cost including equipment maintenance, spare parts replacement and after-sale technical support instead of only initial procurement price.
· Global distributor network and fast spare parts supply effectively reduce production downtime and testing shutdown loss.
· KASON series covers various tonnage specifications to satisfy different strand, steel bar and metal component tensile test requirements.
· Three closed-loop intelligent control system and imported hydraulic components ensure stable test data and outstanding repeatability of test curves.
Understanding Steel Strand Tensile Testing Machine Ecosystem
Similar to conventional servo Hydraulic Universal Testing equipment, the steel wire strand dedicated tensile tester consists of two core modules: high-rigidity integral load frame and high-precision measurement & servo control system. KASON HUT206W is an integrated dedicated testing solution customized for prestressed steel strand inspection rather than simple component assembly. It combines six-column ultra-stiff main frame, international famous brand hydraulic parts, high-precision spoke Load Cell and professional strand test software to guarantee accurate, stable and repeatable tensile test data for 7-wire steel wire strand and various metal specimens.
Two Market Types: Premium European/US Brands vs. KASON High-Value Series
|
Feature |
Premium European/US Brands |
KASON High-Value Series (LAW-2000D) |
|
Accuracy Class |
Class1/Class0.5 per ISO7500 |
Class1 fully compliant with ISO7500 same standard precision |
|
Configuration |
Full imported complete assembly with ultra-high cost |
Core key parts imported + domestic mature frame integrated assembly |
|
Price |
Extremely high initial investment |
Cost-effective with reasonable factory direct price |
|
After-Sales Service |
Slow overseas response, expensive spare parts & maintenance |
Global distributor layout, local quick technical support and affordable spare parts |
|
Application Scenario |
Top-tier national research institutes & large authoritative labs |
Prestressed steel factories, construction testing labs, third-party certification institutions, engineering quality inspection |
Application & Tested Materials
· Metal raw materials: steel wire, solid round bar, metal tube, steel plate, flat strip, various structural profiles
· Fastener products: bolt/nut tensile test, proof load test, single & double shear test for standard fasteners
· Construction raw materials: deformed rebar, prestressed steel wire strand, welded wire mesh, concrete compression specimen and prefabricated structural component
· Available test items: tension, compression, bending, shearing four core mechanical performance tests
Fully compliant with global mainstream international standards: Load measurement meets ASTM E4, ISO7500-1, EN10002-2, BS1610, DIN51221; strain & elongation measurement conforms to ASTM E83, ISO9513, BS3846, EN10002-4, specially customized to satisfy ISO15630-3 steel for prestressed Concrete test specification.
Mechanical Structure & Stability Advantage
· Six-column high-stiffness main frame structure (4 main bearing columns + 2 adjustment lead screws) to guarantee integral rigidity, uniform load distribution and perfect axial alignment during full-load tensile test
· Double-acting movable crossbeam design, fast adjustment of effective tensile space to adapt specimens with different overall lengths
· Semi-open front hydraulic automatic wedge clamping fixture, convenient for quick loading/unloading of Φ9.5~Φ28.6mm standard 1×7 steel wire strand samples
· Spoke-type high precision load cell for real-time accurate load signal collection; high-resolution linear displacement sensor for crosshead travel monitoring
· Large-diameter heavy-duty hydraulic piston cylinder with stable output thrust, long service life under long-time continuous industrial batch testing
This heavy-duty rigid structural design effectively avoids frame micro-deformation under 2000kN full load, ensuring long-term stable testing performance and excellent data repeatability for factory daily batch inspection.
Premium Imported Hydraulic Configuration
· Servo control valve: default Germany HYTOS brand, optional Italy Atos as alternative
· Main internal gear pump: Rexroth subsidiary Le-hydrauliX original parts
· US SUN plug-in valve to minimize hydraulic oil leakage and improve whole hydraulic system stability
· Precision integrated valve block equipped with 10μm fine oil filter to protect core hydraulic components and extend service life
Intelligent Test System & Software Core Features
· Full digital calibration for zero point and gain of load, deformation and displacement parameters, simple operation and high system reliability
· Supports multi-group parameter storage, presetting and quick loading, convenient to switch multiple fixture & specimen specifications on single load frame
· Real-time closed-loop parameter adjustment with synchronous reference curve display for operators to observe control effect intuitively
· Powerful graph processing: test curve zoom, overlay, adaptive scaling, arbitrary segment preview, automatic saving & printing of load-strain/load-displacement curves
· Automatic data analysis, man-machine interactive result editing, convenient for test result check and batch data comparison
· Multi-level operator authority management to separate ordinary operation permission and system parameter modification permission, protect test system security
· Multi-control mode optional: displacement control, force control, deformation control, constant stress, constant strain and other customized test conditions
· Pre-built global mainstream test standards database including GB, ASTM, DIN, JIS, BS, ISO specifications for one-click test scheme calling
· Multi-unit optional load display: kN/lbf/kgf switchable as per user’s requirement
· Optional high-definition industrial camera to record full test process; built-in video storage & playback function inside control software
· Customizable test report template (Word/Excel editable), support adding customer company LOGO and enterprise name for formal inspection document output
Complete standardized test workflow: Select Test Category → Input Specimen Dimension Info → Start Automatic Test → Auto Generate & Print Test Report, greatly lower operator learning cost and improve daily inspection efficiency.
Certification & Standard Compliance
· Passed ISO9001 quality management system certification and EU CE mechanical safety certification
· Full compliance with ASTM E4, ISO7500-1, ISO15630-3, EN, DIN, BS international test standards, applicable for third-party laboratory accreditation and engineering project acceptance inspection
Customization Service & Optional Configuration
1. Extra wide or extra height customized main frame available upon customer special test space requirement
2. Power supply specification fully customizable (custom 415V/60Hz for overseas market)
3. Multiple optional clamping jaws: round specimen Φ15~Φ30/Φ30~Φ55/Φ55~Φ70mm; flat specimen 10~40mm/40~70mm different thickness range
4. Optional Class0.5 high-precision spoke load cell and 50mm gauge length electronic Extensometer for high-precision elastic modulus measurement
NOTE: All above technical specifications could be adjusted without prior notice according to technical iteration and customized demand.
Contact me if you are interested!
Email: admin@jnkason.com
Whatsapp: +86 15910081986
