Abstract
The selection of a Charpy Pendulum Impact Testing machine relies on impact energy demand, Test accuracy, compliance with international standards, automation level and long-term operation & maintenance support.
Key Takeaways
· Impact Testers shall be matched with specimen dimensions and switchable impact energy of 150J/300J, meeting calibration requirements of ASTM, ISO and EN standards.
· KASON PIT302CTW is equipped with high-precision optical encoder with 0.025° angle resolution, energy loss under no-load less than 0.3%, delivering excellent data repeatability for laboratory metrology certification and industrial batch quality inspection.
· Integrated cast frame with full-closed interlocking protective cover ensures ultra-high rigidity and operational safety, preventing splashing of broken test specimens.
· Dual control system (PC software + touch screen + dial display) supports semi-automatic operation, with automatic specimen recycling & sorting device as standard to greatly boost Testing efficiency.
· Expandable optional configurations including low-temperature cooling system, motorized notching machine and notch profile projector support Charpy impact tests at ambient temperature down to -180°C.
Understanding Charpy Impact Testing Machine Ecosystem
Similar to Universal Testing Machines and fatigue testing machines, Pendulum Impact Testers consist of two core modules: high-rigidity main frame (integrally cast base and columns) and high-precision pendulum measurement & control system (Panasonic PLC + optical encoder + professional impact test software). KASON PIT302CTW is an integrated all-in-one impact testing unit. It adopts one-piece compound pendulum, low-friction shaft assembly and vibration-free solid base, matched with Panasonic PLC closed-loop control system and industrial PC test software. Stable and accurate data of absorbed impact energy, impact toughness and pendulum swing angle are guaranteed via three layers of mechanical structure, transmission system and data acquisition.
Two Market Types: Premium Import Brands vs. KASON High-Value Series
|
Feature |
Premium European & American Import Brands |
KASON PIT302CTW Cost-Effective Series |
|
Standard Compliance |
Supports ASTM E23 / ISO 148-1 / EN 10045 with extremely high machine cost |
Fully compatible with global standards, calibration procedures fully aligned with international specifications at lower procurement cost |
|
Transmission Structure |
Original imported reduction mechanism with high maintenance cost |
Double reduction gear system with low failure rate and easy-to-source universal spare parts |
|
Control Mode |
Single PC control with high operation threshold |
Triple display: computer + touch screen + dial gauge, friendly for new operators |
|
Safety Protection |
Simple semi-surround shield without door interlock |
Full-closed protective enclosure; all operations locked automatically once door opens with multi-layer safety protection |
|
Automatic Configuration |
Huge price premium for fully automatic models |
Standard pendulum auto-recycle & specimen collection; automatic feeding system optional |
|
After-Sales Response |
Long overseas spare parts delivery cycle and expensive on-site service fees |
Factory direct spare parts supply in China, real-time online remote guidance and service networks covering over 130 countries |
|
Application Scenarios |
Top-tier research institutes and aerospace laboratories |
Metallurgy, steel structure, auto components, third-party testing, new material R&D and all industrial quality control scenarios |
KASON PIT302CTW: Benchmark 300J High-Precision Charpy Impact Tester
For metal notch impact toughness testing scenarios, KASON with 19 years of testing equipment R&D and manufacturing experience launches the PIT302CTW computer & digital display dual-control impact tester. It solves pain points of traditional impact equipment including severe vibration, excessive energy loss, hazardous operation, single data output and incompatibility with multi-national standard calibration, making it the optimal choice for 300J-range impact testing.
Application & Test Materials
· Applicable Metals: Carbon steel, alloy steel, cast steel, profiles, plates, heat-treated components, etc.
· Test Items: Ambient & low-temperature Charpy V/U-notch impact test for measuring absorbed impact energy and impact toughness
· Standard Specimen Dimensions: 55×10×10mm, 55×10×7.5mm, 55×10×5mm
· Applicable Scenarios: Metallurgical production quality control, new material development, third-party metrology inspection, incoming component acceptance for machinery, pressure vessel material testing
This machine fully complies with mainstream global impact testing standards: ASTM E23, ISO 148-1, EN 10045-1, JIS Z 2242, GOST 9454-78
Mechanical Structure & Stability Advantages
· Integrated one-piece cast base and column frame with outstanding rigidity to eliminate excessive elastic energy loss and bending vibration
· Symmetrical front & rear columns, cantilever beam pendulum arm with simple structure and high machining precision
· High-precision low-friction bearings; unloaded energy absorption loss controlled below 0.3%
· Ultra-rigid pendulum arm restrains axial and transverse vibration during swing
· Double reduction gear transmission replaces outdated drive structure with higher efficiency and fewer transmission failures
· Round pendulum head minimizes wind resistance energy loss to the maximum extent
· Interchangeable pendulum design for flexible switching of 150J, 300J, 450J, 600J, 750J impact energy
· Electromagnetic pendulum release & clutch locking device with built-in damper to avoid violent collision during pendulum lifting
· Full-closed safety enclosure with door interlock function to stop all core operations once the protective door is opened
Intelligent Test System & Software Functions
· One-click automatic operation via PC mouse: pendulum lifting, impact triggering, specimen positioning and free release
· Independent safety pin to prevent accidental impact actions; standard protective shell eliminates safety hazards
· Pendulum auto-resets and lifts automatically for next test after specimen fracture
· PC software real-time displays energy loss, impact toughness, lifting angle, average test value, test curves, with automatic calculation and report printing functions
· Touch screen displays striker angle, impact energy, toughness and other parameters in real time; users can input specimen information, company data and test batches directly on screen
· Supports data export, batch test recording, multi-group data averaging and custom test comments
· Multi-language interface with adjustable system parameters; permission management for parameter modification
After-Sales Support (Top Priority)
· Professional online after-sales service with remote video guidance for installation and operation training
· Independently designed and produced in KASON’s own factory with stable quality control
· Global service network for fast spare parts delivery and technical support
Total Cost of Ownership (TCO)
· Low daily maintenance cost
· High-efficiency transmission & drive system reduces power consumption
· High-quality core components cut failure frequency and extend service life
· Expandable optional modules avoid separate procurement of auxiliary testing equipment
Certification & Standards
· Fully compliant with ASTM E23, ISO 148-1, EN 10045-1, JIS Z 2242, GOST 9454-78
· Qualified for third-party laboratory certification, factory quality inspection and project acceptance
Model Matching & Application Expansion
KASON provides customizable pendulum configurations and auxiliary equipment for different impact energy grades and low-temperature test demands, delivering diversified Charpy impact testing solutions for laboratories and industrial production lines.
Frequently Asked Questions (FAQ)
1. Why choose KASON PIT302CTW impact tester?
It features 0.025° ultra-high angle resolution, full closed safety protection, triple control display, automatic pendulum & specimen recycling, full compatibility with global test standards and cost-effective performance, suitable for both certified laboratories and industrial mass quality inspection.
2. Why select KASON as your equipment supplier?
KASON owns 19 years of professional testing equipment manufacturing experience, a self-built factory over 8000 square meters, independent R&D team and professional global sales team. All machines pass CE, ISO 9001 , with products exported to more than 130 countries and OEM service available.
3. Can you provide installation training and after-sales service?
Yes. We offer remote video installation guidance and one-on-one online operation training for all customers.
4. Does this machine meet international standard testing requirements?
Absolutely. It fully complies with ASTM E23, ISO 148-1, EN 10045-1 and other global Charpy impact standards, and can be used for official third-party testing and factory certification acceptance.
Contact me if you are interested!
Email: admin@jnkason.com
Whatsapp: +86 15910081986
